| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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DESCRIPTIONS OF SPRAY DRYERS
The High Speed Centrifugal Spray Dryer is widely employed in liquid processing and drying. The high-speed centrifugal spray dryer converts suspensions, solutions, emulsions, and pastes into powdered or granular solids. The dryer is an excellent choice when precise control over final product characteristics - such as particle size distribution, moisture content, bulk density, and shape - is required.
APPLICATIONS OF SPRAY DRYERS
The High Speed Centrifugal Spray Dryer is widely used in the industries as follows.
1. Food & Nutrition: Amino acids, vitamins, egg/bone/blood powder, milk/soy sauce powder, proteins, coffee, tea, powdered sugar, potassium sorbate, pectin, flavorings, vegetable juice, yeast, starch.
2. Ceramics: Alumina, zirconia, magnesium/titanium oxides, magnesium titanate, clay, china clay, ferrites, and other metal oxides.
3. Chemicals: Polymeric aluminum, disperse/reactive dyes, organic/inorganic catalysts, white carbon black (silica), laundry powder, zinc sulfate, silicon dioxide, sodium metasilicate, potassium fluoride, calcium carbonate, potassium sulfate, various waste liquids.
ADVANTAGES OF SPRAY DRYERS
1. Rapid Drying: Atomization of the High Speed Centrifugal Spray Dryer drastically increases liquid surface area. Contact with hot air instantly evaporates 95-98% water within seconds, making it ideal for heat-sensitive materials.
2. Superior Product Quality: The process of the High Speed Centrifugal Spray Dryer yields uniform, free-flowing, and highly soluble powder with exceptional purity and consistency.
3. Simplified Operation & Control: The High Speed Centrifugal Spray Dryer converts liquids (40-60% moisture, up to 90% for specific materials) directly into powder, eliminating grinding/screening. Product particle size, density, and moisture are easily adjustable via operating parameters, streamlining production.
| item\parameter\spec | TPLP- | |||||
| 5 | 25 | 50 | 100 | 150 | 200-2000 | |
| inlet temperature | 140-350 automatically controlled | |||||
| outlet temerature | ~80-90 | |||||
| Max.water evaporation capacity | 5 | 25 | 50 | 100 | 150 | 200-2000 |
| centrifugal spraying nozzle transmission mode | compressed air transmission | Mechanical transmission | ||||
| Rotation speed rpm | 25000 | 18000 | 18000 | 18000 | 15000 | 8000-15000 |
| sprayingdesc diameter mm | 50 | 100 | 120 | 140 | 150 | 180-340 |
| Heat supply | Electricity | Electricity+steam | Electricity+steam,fuel oil and gas | Settled by users themselves | ||
| Max.Electric heating power kw | 9 | 36 | 63 | 81 | 99 | |
| overall dimensions m | 1.8×0.93 | 3×2.7 | 3.7×3.2 | 4.6×4.2 | 5.5×4.5 | Depends on the concrete conditions |
| ×2.2 | ×4.26 | ×5.1 | ×6 | ×7 | ||
| Dried powder restoring tate % | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 |
| Note:For the water evaporation capacity, material property,the inlet and outlet tempratures,please refer the following diagram for reference | ||||||
COMPANY INFORMATION
TOP Machinery(Chengdu) Co., Ld. has been specilized in manufacturing screen pipe more than 10years, application for dryers and filtration engeering projects for pharmaceutical, food and chemical industries .
Main products:
Most important of all, We have a positive & cooperative team. We work together and share progress.
FAQ
Q1: What is your equipment pricing structure?
A1: Our equipment pricing is customized based on:
Technical specifications (e.g., drying capacity, automation level)
Material requirements (e.g., corrosion-resistant alloys for pharmaceutical use)
Energy-saving configurations (e.g., heat recovery systems to reduce OPEX)
Q2: What after-sales services do you provide?
A2: Our Five-Star Global Service™ includes:
On-site installation & commissioning by certified engineers (dispatched within 48h of request).
Operator training at your facility (covers operation, maintenance, and troubleshooting).
1-year warranty with lifetime technical support.
Overseas spare parts hubs in 9 countries (e.g., Canada, Turkey, India) for 24h emergency response.
Post-warranty care: Priority service with genuine parts at cost price.
Q3: What heating methods and temperature ranges are supported?
A3:Heating methods: Steam, electricity, thermal oil, natural gas, or hybrid systems.
Precision control: 50°C-270°C (±1°C accuracy) via Siemens PLC.
Energy-saving tech: Heat recovery loops reduce energy use by 30% (ISO 50001 compliant).
Q4: How do you ensure product quality?
A4: We guarantee quality through:
ISO 9001-certified manufacturing with material traceability
Pre-shipment testing: 72h continuous run under client-specified conditions.
Sichuan University lab validation for critical parameters (e.g., drying uniformity, solvent recovery rate).
Q5: What packaging and delivery options exist?
A5:Packaging: Shock-proof wooden crates with desiccant (IP67 standard for sea/air freight).
Delivery: 15-30 days (expedited 15-day slots for repeat clients).
Damage policy: Full compensation + free re-fabrication if transit damage occurs.
Q6: Can you handle special technical requirements?
A6: Absolutely. Our solutions are tailored for:
Explosive materials: N2-inertized systems with ATEX certification.
GMP/cleanroom compliance: Polished SS316L surfaces with CIP/SIP.
Solvent recovery: Closed-loop condensers (>95% ethanol recovery).
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