Dzg Series Single Cone Vacuum Ribbon Dryer (top)

Product Details
Customization: Available
After-sales Service: Yes
Warranty: 1 Year
Gold Member Since 2006

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  • Dzg Series Single Cone Vacuum Ribbon Dryer (top)
  • Dzg Series Single Cone Vacuum Ribbon Dryer (top)
  • Dzg Series Single Cone Vacuum Ribbon Dryer (top)
  • Dzg Series Single Cone Vacuum Ribbon Dryer (top)
  • Dzg Series Single Cone Vacuum Ribbon Dryer (top)
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Basic Info.

Movement Way
Combined
Flow
Parallel Flow
Heating Mode
Transmission
Material Status
Powder, Solution, Cream, Strap, Bulk
Drying Medium
Inactive Gas, Superheated Steam, Effluent Gas, Air
Operational Method
Continuous
Type
Continuous Vacuum
Transport Package
Wooden Case
Trademark
TOP
Origin
Sichuan, China (Mainland)
Production Capacity
15set/Sets Per Month

Product Description

DZG Series Single Cone Vacuum Ribbon Dryer

Product overview

The DZG Vacuum Ribbon Dryer (also known as horizontal ribbon blender dryer) is an advanced vacuum drying system that combines high-efficiency drying, crushing and powder mixing in one fully enclosed unit. As an innovative industrial dryer, this vacuum ribbon dryer delivers 3-5 times higher drying efficiency compared to conventional double cone rotary vacuum dryers of similar specifications.



Application of Dryer
 

The DZG Vacuum Ribbon Dryer is mainly used for powder drying in the pharmaceutical,chemical,pesticide, food and other industries. 





Working principle of PLG Continuous Disc Dryer
 

The DZG vacuum ribbon dryer (also called horizontal ribbon dryer) features a heated conical vessel with jacket for hot water, thermal oil or low-pressure steam circulation, maintaining constant wall temperature.

This industrial dryer's operation includes:

(1) A variable-speed motor drives the single spiral ribbon agitator (15-30 rpm) through gear reducer

(2) Material moves upward along the cone wall then falls back by gravity, creating continuous 3D mixing

(3) Efficient heat transfer occurs through:

Jacket conduction (primary)

Ribbon surface contact (secondary)

Under vacuum (-0.08~-0.095MPa), moisture evaporates at low temperature and is removed by:

 Water vapor condensation
 Optional solvent recovery system

 

Advantages of PLG Continuous Disc Dryer

 

1. The working process of DZG series vacuum ribbon dryer is intermittent batch operation.

Wet materials are loaded into the silo and heated through both the cylinder jacket and hollow ribbon screw, providing 140% heating surface coverage for uniform drying. The cone-shaped drying mixer is available in various working volumes to achieve optimal results. Featuring an upper-drive structure, this dryer combines high-efficiency drying and mixing capabilities with easy maintenance access due to its spacious design.

2. Smooth operation and protect crystal shape:

The DZG vacuum ribbon dryer (also known as conical screw dryer in industrial applications) achieves gentle and efficient drying without auxiliary tools. Its unique conical screw design provides complete material movement through lifting, shearing and dispersing actions, while avoiding unnecessary compression or friction between particles and equipment. This friction-free operation is the key reason why the DZG dryer can perfectly maintain material crystal structure integrity throughout the drying and mixing process.

3. The top drive eliminates the possibility of contamination of the product caused by the shaft seal:

Using top drive,  relative to bottom drive, this device can avoid the following disadvantages:

The stirring paddle must be disassembled with special equipment for cleaning and maintenance

The shaft seal of the stirring paddle adopts a mechanical seal.

4. Low cost of operating energy consumption and high mixing efficiency:

The DZG vacuum ribbon dryer (industrially referred to as conical screw dryer) features a unique motor-driven design where the rotating screw efficiently lifts materials without requiring additional discharge energy. This dryer employs a conical ribbon mixing system that revolves around the central axis of the conical chamber, ensuring thorough agitation of all materials. The screw gradually elevates materials from the bottom to the top of the vessel, allowing them to naturally cascade down in a continuous cycle. This innovative mixing mechanism guarantees homogeneous blending, prevents material agglomeration during drying, and significantly enhances both mixing and drying efficiency. Additionally, the DZG vacuum ribbon dryer offers broad processing capacity and demonstrates remarkably low energy consumption per unit mass, making it an energy-efficient solution for industrial drying applications.

5. Simple operation and convenient maintenance:

DZG series vacuum ribbon dryer has a simple and effective structure, which is easy for the operator to understand, and the simple button control makes the operation process very simple. Some maintenance work can be completed smoothly and quickly even without professionals. The manhole can be easily adjusted and maintained with the moving screw without complicated disassembly.



Specifications and Tips of Dryer

Model 

200 

500 

1000 

1500 

2000 

3000 

4000

5000

6000

Volume L

200 

500 

1000 

1500 

2000 

3000 

4000

5000

6000

ID mm 

800

1100

1350

1560

1700

1950

2150

2300

2450

Power kw 

2.2

7.5

11

11

15

18.5

22

30

45

Speed rpm

0-30

(VFD)

0-30

(VFD)

0-30

(VFD)

0-30

(VFD)

0-30

(VFD)

0-30

(VFD)

0-30

(VFD)

0-30

(VFD)

0-25

(VFD)

*The above parameters are for reference only


About us
Top Machinery, founded in 2002, is a high-tech enterprise integrating R&D, design, production, sales, and 
engineering installation. The company specializes in drying and filtration engineering projects for the pharmaceutical, 
food, and chemical industries.    

Products include centrifugal spray dryers, pressure spray dryers, disc dryers, vibrating fluidized beds, double-cone 
vacuum dryers, paddle dryers, filters, media filters, water softeners,
 and related equipment. The company is committed 
to collaborating closely with renowned domestic universities to continuously develop new products while providing 
customers with excellent technical support. It has obtained ISO 9001 quality certification and other relevant 
professional certifications.   



 

 

Dzg Series Single Cone Vacuum Ribbon Dryer (top)
Dzg Series Single Cone Vacuum Ribbon Dryer (top)
 

Contact us
Monica Peng, Assistant Manager
======================================
Top Industry (Chengdu) Co.,Ltd.
Top Machinery (Chengdu) Co., Ltd.
Top Environment Machinery (Chengdu) Co., Ltd.
=====================================

Tel: 0086-28-85288976/85288996/85135597
Fax: 0086-28-85288976
   

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